When last we left off, I had removed the dash and cowl, and was working on the a-pillar. I know it has been a while since that post, but things have been progressing. I just haven't managed to get around to writing about it.
On to the meat of it. The next thing was to get the drivers side firewall patched. From there I moved on to the firewall flange, and cowl side flange on the passenger side. Fixed the rust on the dash and installed the drivers side cowl panel. I think I'll let the pics do the talking on this post.
|
Cut the offending piece out after lining the new side piece up with the cowl and firewall. |
|
Here it is from the inside. |
|
Fitting and sizing up the new piece. |
|
Cut and welded in. |
|
Little paint for protection. |
|
View from the front. |
|
Next piece of the flange. The whole thing was Swiss cheese. |
|
The middle piece. I used the old pieces to create as an exact a pattern as I could. |
|
The latter half of the middle piece. |
|
Found a crack while I was there. Drilled both ends of the crack and welded it up. |
|
No more crack. |
|
I missed taking a picture of the last portion of the firewall flange, so here is a picture of the first repair to the passenger side cowl flange. |
|
All welded in and ground down. |
|
Didn't have to replace the whole thing and I wanted to keep the edge if possible since it would have been more difficult to fab up. |
|
Cleaned up. |
|
Cowl repairs. Started with a small one. You can go back and see the before if you like. Before post. |
|
Fixed. |
|
Had to bend the flanges back to where they belong and try to make sure the whole thing was the right shape. This actually took a while. It wasn't easy getting a good angle trying to bend the top flange back. |
|
Repair on the drivers side. |
|
Up top near the windshield area, drivers side. |
|
And passenger side. |
|
Looks pretty good to me. |
|
Had to rebuild this entire area, one small patch at a time. Four separate pieces were needed in order to maintain the proper shape. Sorry I don't have a before pic, but trust me, it was bad. |
|
Didn't realize the focus was off on this one, but you get the idea. Drilled and fitted for welding. |
|
Cleaned up and painted. Things are getting there. |