When last we left off, I had removed the dash and cowl, and was working on the a-pillar. I know it has been a while since that post, but things have been progressing. I just haven't managed to get around to writing about it.
On to the meat of it. The next thing was to get the drivers side firewall patched. From there I moved on to the firewall flange, and cowl side flange on the passenger side. Fixed the rust on the dash and installed the drivers side cowl panel. I think I'll let the pics do the talking on this post.
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Cut the offending piece out after lining the new side piece up with the cowl and firewall. |
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Here it is from the inside. |
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Fitting and sizing up the new piece. |
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Cut and welded in. |
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Little paint for protection. |
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View from the front. |
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Next piece of the flange. The whole thing was Swiss cheese. |
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The middle piece. I used the old pieces to create as an exact a pattern as I could. |
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The latter half of the middle piece. |
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Found a crack while I was there. Drilled both ends of the crack and welded it up. |
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No more crack. |
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I missed taking a picture of the last portion of the firewall flange, so here is a picture of the first repair to the passenger side cowl flange. |
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All welded in and ground down. |
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Didn't have to replace the whole thing and I wanted to keep the edge if possible since it would have been more difficult to fab up. |
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Cleaned up. |
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Cowl repairs. Started with a small one. You can go back and see the before if you like. Before post. |
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Fixed. |
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Had to bend the flanges back to where they belong and try to make sure the whole thing was the right shape. This actually took a while. It wasn't easy getting a good angle trying to bend the top flange back. |
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Repair on the drivers side. |
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Up top near the windshield area, drivers side. |
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And passenger side. |
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Looks pretty good to me. |
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Had to rebuild this entire area, one small patch at a time. Four separate pieces were needed in order to maintain the proper shape. Sorry I don't have a before pic, but trust me, it was bad. |
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Didn't realize the focus was off on this one, but you get the idea. Drilled and fitted for welding. |
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Cleaned up and painted. Things are getting there. |
Great update Grant and excellent progress!
ReplyDeleteThanks Sven!
DeleteWow Grant! You are a welding and fabricating machine!!! You're knocking out that out nicely. I better get my rear in gear or you're gonna pass me on progress!
ReplyDeleteDon't worry Dennis, there are still quite a few things left for me to do. Finish the cowl, the aprons, trunk floor, quarters, wheel wells, and roof just to name a few.
DeleteLoved catching up on your project. What shelter did you get for your project?
ReplyDeleteJust the harbor freight special while it was on sale.
Delete